Luxury rigid box manufacturer · Made in Chicago
Custom two-piece rigid boxes.
Lid-and-base rigid boxes in shallow or deep formats, wrapped in paper, linen or specialty stock. Built on our Chicago floor for brands that want a clean, classic lift-off reveal.
Choose the lid depth and opening style before finalizing the brief. Share product dimensions, quantity, wrap and finish requirements, and whether a fitted insert is needed. Use the physical sample to check the proposed fit before production.
Rigid box overviewMagnetic closuresQuick answer: SexyPackaging makes custom two-piece (lid-and-base) rigid boxes in Chicago. Minimum order is 500 units per design, production takes 4–6 weeks from proof approval, and pricing is quoted per project, usually within one business day.
Use cases
Who it's built for.
Apparel & accessories
Folded garments, scarves and leather goods that need a structured, keepable box.
Spirits & gifting
Bottle and gift sets where a deep base and a snug lid feel substantial.
Corporate & holiday
Client gifts and seasonal sets with a full-coverage branded lid.
Specs
What goes into it.
| Structure | Lift-off lid and base; full-telescope (deep lid) or shoulder-neck options |
| Board | Wrapped chipboard, 1000–1800 GSM |
| Wraps | Printed paper, soft-touch, linen and specialty papers |
| Inserts | Fitted foam, paperboard, molded pulp or EVA |
| Minimum | 500 units per design |
| Lead time | 4–6 weeks from proof approval |
Quoted per project. A written quote follows a short brief: tell us the size, quantity, finishes and inserts, and we send exact pricing. See rigid boxes for board and finish details.
Process
From brief to delivery.
Brief & quote
Send specs; written quotes usually follow within one business day.
Structural sample
A physical sample built in Chicago.
Production proof
Approve materials, color and finish.
Production & delivery
Manufactured, packed and shipped.
FAQ
Straight answers.
What is a two-piece rigid box?
A two-piece box is a rigid box with a separate lid and base. The lid lifts straight off, and it can cover the base fully (telescope) or sit on a shoulder.
What is the minimum order for two-piece boxes?
Our minimum is 500 units per design.
How long does production take?
4–6 weeks from proof approval to delivery, made on our Chicago floor. Ask us about rush timelines.
How much do two-piece boxes cost?
Quoted per project. Size, board, wrap paper, finishes and inserts drive the price. Send the size, quantity and specifications for a written quote, usually within one business day.
Can I get a sample first?
Yes. We build a structural sample in Chicago before production so you can check fit and finish.
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Get a quote
Tell us what you're making.
Fast written quotes, usually within one business day. Minimum 500 units per design.
Prefer email or phone? info@sexypackaging.com · 312-772-2418